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What is the swaging process?

What is the swaging process?

Swaging is a process that is used to reduce or increase the diameter of tubes and/or rods. This is done by placing the tube or rod inside a die that applies compressive force by hammering radially. Thus, the inner diameter can be a different shape, for example a hexagon, and the outer is still circular. …

What is rotary swaging process?

Rotary swaging is a high-performance forging process for hollow and solid parts with an elongated axis. The process of rotary swaging utilizes two to six dies for radial forming while the workpiece is moved axially forward and/or backward.

What is swaging in forging?

Swaging (/ˈsweɪdʒɪŋ/) is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process.

What is swaging in metal?

What is Swaging? At its core, swaging is a metal forming method that is used to reduce rod, wire or tube. Unlike other methods, swaging uses a rapid succession of hammer strikes to form the metal. This chipless metal forming method, is an efficient way to produce products with minimal material waste.

What is the purpose of swage in the forging process?

Swaging is a forging process that’s used in the manufacturing industry to change the size and shape of a workpiece by exposing it to compressive forces. The compressive forces, such as that of a hammer, push the workpiece through one or more dies.

What is the purpose of swaging?

A swage is the shaped tool used to transform an object’s shape into the desired form by bending or shaping. Swaging is used in the metalworking field, known as metallurgy, to serve a variety of purposes. As a noun, swaging can transform a piece of metal into a desired shape through pressure or hammering.

What is swaging machine?

Swaging machines, also known as swagers, are a low-cost way to efficiently point, reduce and form rod, tube or wire. Based on a simple principle, it is the process of shaping metal (forging) by means of a series of very rapid, blows delivered by rotating hammers and forming dies around a piece of work.

What does a swaging machine do?

Swaging machines form a workpiece by forcing it into a die to reduce or increase the diameter of tubes or rods. Swaging is done by placing the tube or rod inside a die or dies that hammer together to reduce the diameter of the metal. Swaging machines do not result in the loss of material, only material deformation.

What is the purpose of swaging machine?

Training Specialist at Eaton Corporation explains “In creating hose assemblies, a swaging machine is used to change the diameter of a metal fitting for the purpose of retaining it onto the end of a hose.

Why is swaging done?

What is a swage used for?

swage, Perforated cast-iron or steel block with grooved sides, used by metalworkers for shaping their work by holding it on the work (or the work on it) and striking with a hammer or sledge. Swage blocks are used in heading bolts and swaging bars by hand.

How is the swaging process similar to forging?

The fundamental concept is similar to forging process but it uses reciprocating die for repeated hammering, which force the metal into die. The die cavity contain the exact shape which we want to produce on rod or tube. This process is used to form screw drivers, soldering iron tip etc.

How is swaging used in the manufacturing industry?

Derived from the Old French word “swage,” swaging is a forging process that involves the use of compressive forces to deform and manipulate the shape of a workpiece via a die. During this forging process, a worker forces the workpiece through a die. As the workpiece is pushed through the die, it takes the die’s shape.

How are blows used in the swaging process?

Many blows are required for complete forming of work piece. It will form a cavity according to the die on the work piece. This process is mainly used to point the end of the work piece or convert the end into desire shape as required in screw drivers, small hand tools etc.

What is the difference between swaging and extrusion?

Swaging is a process that belongs to the forging class of manufacturing processes, where the dimensions of the work piece is changed using dies which apply force to the part. The process is divided into two main types; extrusion or rotary.